Orhanlı Mah. Demokrasi Cad. No: 61, Tuzla / İstanbul

Monorail, Jib Crane or Bridge Crane? Which One to Use When

Monorail, Jib Crane or Bridge Crane? Which One to Use When

Once you decide to put a crane in your facility, the first question is what area it needs to cover. A monorail hoist carries the load along a single line, a jib crane covers a circular area around one point, an overhead bridge crane covers the whole of a rectangular area, and a gantry crane carries the load with a movable frame that stands on the floor. The right choice depends on where the load is picked up and where it goes.

Monorail hoist: one line, low cost

The beam runs along a single line and the hoist travels back and forth on it. If the load follows the same path every time, this is the most economical solution, for example on a production line, between machines or at a loading ramp. The beam can be straight, curved or fitted with switches. There are more details in our guide what is a monorail hoist? You will find the models on our monorail chain hoists and monorail wire rope hoists pages.

Jib crane: right next to a machine or workbench

A jib crane is an arm that is fixed to a column or a wall and swings horizontally. The hoist travels along this arm. This means it can take the load to any point within a circle whose radius is the length of the arm. Column-mounted models usually swing through a wider angle, and wall-mounted models through a narrower one.

It is ideal for jobs with frequent lifts in a small area beside a machine, a workbench or a loading point. Typical examples are loading parts into a CNC machine or changing moulds at a press. For models, see our jib cranes page.

Overhead bridge crane: covers the whole area

An overhead bridge crane has a bridge that moves along two parallel runways, with a hoist that travels along the bridge. This lets the hoist reach every point of the rectangular area between the runways. It is used in factories where heavy loads have to be moved to any part of a hall.

Because it covers a large area, the installation is large too. It needs two runway lines, the columns or building structure that carry them, and a bridge girder. That means more steel, a heavier load on the building and a higher investment.

Gantry crane: outdoors, or where the building cannot take the load

A gantry crane is a frame with two legs that stands on the floor. The hoist travels along the beam at the top. Models on wheels can be moved from one place to another. It is used when you do not want to put any load on the building, when the ceiling is not suitable or when you work outdoors. Typical uses are taking machines apart in a workshop, warehouses and maintenance areas. See gantry cranes.

Comparison table

FeatureMonorail hoistJib craneBridge craneGantry crane
Area coveredA single lineA circular areaThe whole of a rectangular areaThe area under the frame, movable
Load on the buildingOn the ceiling or columnsOn a column or wallOn the runway columns and the buildingNone, it stands on the floor
InstallationMediumEasy to mediumExtensiveEasy
Investment costLow to mediumLow to mediumHighLow to medium
Best suited toRepeated moves along the same routeWork at a machine, workbench or stationHeavy loads anywhere in the hallOutdoor, temporary or mobile work

Which one should I choose? Four examples

  • On an assembly line, parts move along five stations: Monorail hoist. A single beam along the line, an electric trolley and curved sections if needed.
  • Heavy parts are fitted to and removed from a lathe dozens of times a day: Jib crane. It is mounted on a column beside the lathe, and the operator can easily bring the load over the machine.
  • In a steel fabrication workshop, heavy parts are moved to every part of the hall: Overhead bridge crane.
  • In a rented building the ceiling cannot be touched, and lifting is needed now and then for machine maintenance: Gantry crane.

They can also work together

In many facilities these systems work side by side. For example, an overhead bridge crane handles the heavy moves along a hall while jib cranes take care of the smaller jobs at the stations. Or a monorail line coming from the loading ramp drops the load into the working area of a jib crane. This way the large crane is not kept busy for no reason.

Questions to answer before you decide

  1. Where is the load picked up, and where is it set down? Draw this on a sketch.
  2. Is this route the same every time, or does the load go to every part of the area?
  3. Can the ceiling or the columns carry extra load?
  4. How heavy is the heaviest load, and how many times a day is it lifted?

Send your sketch and answers to us on WhatsApp, and we can work out together which system suits you. For capacity and duty class, see our article how to choose hoist capacity. For costs, see monorail hoist prices.

Frequently asked questions

What is the difference between a jib crane and a monorail hoist?

A monorail hoist carries the load along a single beam. A jib crane works on a swinging arm fixed to a column or wall, and covers a circular area with a radius equal to the length of the arm.

Which is more economical, a bridge crane or a monorail hoist?

For the same capacity a monorail hoist is usually more economical, because it needs only one beam and a simpler installation. But if the load has to reach every point of the area, a monorail is not enough and you need a bridge crane.

Where are gantry cranes used?

Where no load can be put on the building, where the ceiling is not suitable, or where the work is outdoors. Gantry cranes on wheels are moved from place to place for taking machines apart and for maintenance work.

How far does a jib crane swing?

It depends on how it is mounted. Column-mounted jib cranes usually swing through a wider angle, while wall-mounted ones swing through a narrower angle because of the wall. The slewing angle is decided when the model is chosen.

Can more than one type of crane be used in the same facility?

Yes, this is common. For example, a bridge crane or a monorail hoist along the hall can work together with jib cranes at the stations.

Products in this guide

Monorail Electric Chain Hoists Monorail Electric Chain Hoists 1 productsSee products → Monorail Wire Rope Hoists Monorail Wire Rope Hoists 1 productsSee products → Jib Cranes Jib Cranes See products →

More guides

All posts →

Three details are enough for a quote

The load, the lifting height and the beam length. Send them on WhatsApp or give us a call and we'll come back with a model and a price.

Chat on WhatsAppWhatsApp